The parking lot hand-off that could mean 'millions of masks' for people fighting COVID-19

The two men had never met before and the Ziploc bag they exchanged in theparking lot of McMasterInnovation Park Saturday did not appear, at least at a glance, to be anything special.

But that plastic bag and its contents has the potential to play a critical role in protecting healthcare workers and other Canadians from COVID-19.

A closer inspection would have revealed the words"WOODBRIDGE FOAM MASKPROTOTYPES" scrawled on in its side in blue,ballpoint pen.

"John met me in the parking lot like we were doing some kind of clandestine deal. I handed him a bag of prototypes and he ran them into the building," said Flavio Volpe, president of Automotive Parts Manufacturers' Association (APMA).

"That moment may be the moment that started us down the path of getting millions of masks between frontline workers and the virus andbetweenregular human beings and each other when they're sick."

The John he's talking about is John Preston, associate dean of research and external relations withMcMaster'sfaculty of engineering.

And inside the bag were the first attempts byWoodbridge Foam Corporation which typically makes headliners and load floors, along with foam seating and other parts and materials for the automotive industry at creating ASTM Level 2 or 3 masks.

"These are to protect healthcare workers from droplets that would be expelled," explained Preston.

With reports of healthcare workers rationing protective gear and other equipmentamid the COVID-19 outbreak, Volpehas called on auto parts manufacturers to step up and find ways to help.

Woodbridge was one of the producers to answer the call.

They have experience manipulating fabrics and"thought 'It isn't "that much of a stretch to try to use some of those fabrics and go into the mask business," said Volpe.

For the past two weeks they've been working around the clock. So quickly in fact, the APMA president says they've outpaced accredited labs needed to give their new masks the seal of approval.

Volpe said he's been in contact with the province's health minister and minister of economic development. On Thursday he spoke with Premier Doug Ford andexplained they believe they can make millions of masks each week, but can't get a lab to certify them for at least two or three weeks.

Ford said thegovernment could be "flexible" in the interim if the APMA could findequivalent validation and a credible partner to carry out testing, according to Volpe. That's where McMaster comes in.

McMaster's 'sweet spot'

Preston said the university is looking for two things in a manufacturing partner the ability to produce at a volume that will make a difference and a regulated environment that includes a controlled process that can incorporate their feedback on prototypes.

Now they'reworking with companies, different levels of government and otherbureaucratic bodies to improve the masks and move the processforward.

"This is a natural role for us," he said. "This is our sweet spot."

The optimization of the design is coming along and, "interms of the performance, it's looking quite good," he added.

McMaster is preparing to receive a fresh, updated set of samples ready for further evaluation Monday.

Preston said COVID-19 has pushedthe university into a situation where they're hoping for the best while preparing for the worst.

"There's a lot of us, across many organizations, that are running flat-out, hoping the solution we're working on is never required."

However, despite the difficult circumstances, there have been positives for McMaster too.

The university will also have some role when it comes to producingventilators and researchers with the faculty of health sciences have been playing an important role too.

"This is completelyunprecedented.There'snever been this kind of putting aside of egosand willingness to stretch outside ofpeople's comfort zones," said Preston.

"Our students have really beenspectacular. They've really responded in a positive way. I'm very proud of that in what's really a horrible situation."

Volpe fully believes millions of masks will be needed to meet the needs of people in Canada. But even if they aren't, he has no doubts they'll be put to use somewhere.

"If the worst thing that happens is we make stuff that people in impoverished countries stay healthier, well we're all on the same spinning rock," he said, adding everyone has a part to play in fighting COVID-19.

"If you haven't asked yourself 'What more can I do?' We're going to fall short."